Case History – Integration of error-proofing screwdriving systems on assembly line

A leading customer in the Electric Motors sector involved us in the integration of a new line of electronic error-proofing screwdriving systems.

• Certainty of the couples of tightening required;
• Guided conduct for operators during the work phases;
• Ergonomic improvement of the workstation for operators.

Creation of a complete workstation with:

• SCREWDRIVING UNIT: Mountz EC Series electronic torque-angle tightening system, with corresponding straight-handle tool. Watch the video
• ARM ERGONOMIC: arm orthogonal of reaction series Handy Flex 100. Watch the video
• TRAY COMPASS HOLDER CUSTOMISED: customised on the inserts of the customer and directly interfaced with the controller.

• Certainty of torque pairs at all points. Reworking due to the replacement of incorrectly tightened components has been reduced by 85%.
• Traceability of the entire process.
• Simple and intuitive management of the a6> programmes for use in the phases of work for the operator. Errors reduced by 90% thanks to the use of bushing tray with automatic recall of the programmes.
• Ergonomic improvement of the workstation thanks to the use of anti-reaction arms.
• Reduction of occupational illnesses.