Case History – Integration of torque-angle tightening systems, software and pick-to-light systems

A leading customer in the air conditioning sector involved us in the integration of a new line of electronic torque screwdriving systems, interfaced with guided conduct software and pick-to-light systems.

• Certainty of the couples of tightening required;
• Ensure that all screws are tightened securely;
• Guided conduct for operators during the work phases;
• Traceability of data and exchange with MES;
• Management of the various phases of work.

Creation of a workstation with complete equipment including:

• UNIT FOR SCREWDRIVING: system of tightening electronic torque-angle Series EC of Mountz, with relative tool with handle angle. Watch the video
• RIGHT WAY: software for assembly, for conduct guided by the operator and the control of process. Watch the video
• SYSTEMS PICK TO LIGHT: light inputs connected to a computerised system to guide component picking.

 

Watch the video for an example of processing with angle couple systems and Right Way software.

• Certainty of the couples of tightening at all points. Reworking due to the replacement of components not correctly tightened have been reduced by 85%.
• Traceability complete of the process at 100%.
• Simple and intuitive management of programmes used during the work phases for the operator. Errors reduced by 90% thanks to the use of a bushing tray with automatic programme recall.
• Ergonomic improvement of the workstation thanks to the use of anti-reaction arms.
• Reduction of occupational illnesses.