Case History – Manual tightening quality control with torque wrench and software

A leading customer in the handling and lifting systems sector engaged us to develop a manual tightening system for securing critical safety components on turntable flange screws.

• Certainty of tightening to torque ratings.
• Ensure that all screws are tightened securely.
• Management of traceability of the process.
• Data traceability and exchange with MES.
• Management of the various phases of work.

Creation of a workstation for complete manual tightening with:

• KEY TORQUE: Operator Plus 400, with a torque range from 40 to 400 Nm. Watch the video
• TRAY INSERT HOLDER: built and customised to the needs of the customer and interfaced with the software.
• RIGHT-WAY: software for assembly, operator guidance control and the control of processes.

• Certainty of torque pairs at all points. Reworking due to the replacement of incorrectly tightened components has been reduced by 85%.
• Traceability of the entire process.
• Simple and intuitive management of work phases for the operator. Errors due to misinterpretation of processes and work phases have been reduced by 90%.
• Ease of use thanks to a single system for managing the assembly phases.